Research Progress of Particle Size Control Technology for Dispersion Equipment in the Ceramic Industry

The dispersion uniformity and particle size control of ceramic raw materials directly affect the strength and density of ceramic products, and the technological innovation of dispersion equipment has become the focus of the industry. The latest research progress shows that the adoption of ultrasonic-assisted dispersion technology can significantly improve the particle size control accuracy. Based on traditional dispersion equipment, this technology adds an ultrasonic generator, which breaks the agglomeration structure of ceramic particles through 20-40kHz ultrasonic vibration, making the particle size distribution more concentrated. At the same time, the equipment is equipped with an online laser particle size analyzer, which can monitor the particle size change in the dispersion process in real time. When it is detected that the particle size exceeds the set range (such as D50=2-5μm), it automatically adjusts the ultrasonic power and dispersion time. In addition, by optimizing the ratio of dispersion medium and using a mixed solution of water and ethanol as the dispersion medium, the attraction between particles can be further reduced. Through practical application, this technology can increase the dispersion uniformity of ceramic raw materials to more than 95% and improve the qualification rate of ceramic products by 25%.

Oct 30,2025

Research Progress of Particle Size Control Technology for Dispersion Equipment in the Ceramic Industry

The dispersion uniformity and particle size control of ceramic raw materials directly affect the strength and density of ceramic products, and the technological innovation of dispersion equipment has become the focus of the industry. The latest research progress shows that the adoption of ultrasonic-assisted dispersion technology can significantly improve the particle size control accuracy. Based on traditional dispersion equipment, this technology adds an ultrasonic generator, which breaks the agglomeration structure of ceramic particles through 20-40kHz ultrasonic vibration, making the particle size distribution more concentrated. At the same time, the equipment is equipped with an online laser particle size analyzer, which can monitor the particle size change in the dispersion process in real time. When it is detected that the particle size exceeds the set range (such as D50=2-5μm), it automatically adjusts the ultrasonic power and dispersion time. In addition, by optimizing the ratio of dispersion medium and using a mixed solution of water and ethanol as the dispersion medium, the attraction between particles can be further reduced. Through practical application, this technology can increase the dispersion uniformity of ceramic raw materials to more than 95% and improve the qualification rate of ceramic products by 25%.

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Aode invites you to CHINACOAT2025 to explore the new future of the coatings industry together

From November 25th to 27th, 2025, at booth E3.G21 of Shanghai New International Expo Center, Aode Chemical Equipment Co., Ltd. looks forward to face-to-face communication with colleagues in the global coating industry, empowering industrial upgrading with equipment innovation, and working together to draw a beautiful blueprint for the high-quality development of the coating industry!